Custom Metal Stamping Solutions

Halladay Manufacturing LLC excels in producing custom metal stampings that meet the unique and demanding requirements of the automotive industry. Our experienced engineers and toolmakers work closely with your team to transform complex designs into tangible, high-performance parts. From intricate electronic housings to large structural components, we have the technology and expertise to deliver.

We leverage advanced CAD/CAM software and simulation tools to optimize part design for manufacturability (DFM), ensuring cost-effectiveness and quality from the outset. Our commitment is to provide a finished product that not only meets but exceeds your specifications for tolerance, material performance, and durability. We handle a wide range of part complexities and material types, making us a versatile partner for your most challenging projects.

Progressive Die Stamping

For high-volume production runs, our progressive die stamping services offer unparalleled efficiency and consistency. A single die performs multiple operations—such as blanking, coining, bending, and piercing—as a strip of material progresses through the press. This method is ideal for complex parts, reducing labor costs and material waste while ensuring tight tolerances across millions of units. Our presses are equipped with advanced sensors and monitoring systems to ensure process stability and prevent defects, guaranteeing a reliable supply of quality parts for your assembly line.

Prototype Stamping

Before committing to full-scale production, our prototype stamping services allow for design validation and testing. We utilize cost-effective tooling methods, including soft tooling and laser cutting, to produce small batches of parts that are functionally and dimensionally identical to the final product. This crucial step helps identify potential design flaws, test material choices, and refine the manufacturing process, saving time and money in the long run and de-risking your product launch.